Background
We became tired of buying lemonade smashing equipment from other manufacturers because the "good ol' boys" network doesn't seem to respond promptly to to texts, calls or emails. So, we decided to manufacture our own citrus smasher because we know the level of equipment and customer service it takes to succeed in the lemonade business.
We've taken our experience and combined it into one more unique citrus smasher to assist you in advancing your lemonade business to the next level. Since we utilize citrus smashers each week, we know what it takes for quality and efficiency.
Now, we’re going to offer our new Ultimate Citrus Smasher for sale to other vendors.
Look at these premium features:
- Constructed from food grade materials including aluminum, stainless steel and high density polyethylene (HDPE). No other lemon smasher manufacturer offers these construction materials as a combined option.
- 1.5 inch pneumatic cylinder with rod wiper and stainless steel head nut with nylon locking ring
- Square-grooved 3 inch food grade high density polyethylene (HDPE) smasher head design distributes forces across all citrus wedges because it spans 95 percent of the bottom of the deli cup. Other manufacturers utilize a 2 3/4 inch "sharkstook" or v-groove design smasher head which does not cover but 80 percent of the bottom of the deli cup. Why is this important? Because, it covers all of the citrus wedges to smash evenly and releases the juice outward along the square grooves.
- High Density Polyethylene (HDPE) top and bottom plates means no need for powder coating and the chance for chipping or fading of a powder coated surface. And standard powder coating is not food grade unless it contains materials defined by the FDA.
- Airtac toggle-style hand switch - pull back to lower plunger; push forward to raise plunger
- Airtac 1/8 inch push to connect / release fittings
- Airtac flow control valve to adjust plunger speed
- Airtac 1/8 inch polyurethane tubing for all air lines
- Radius corners on both top and bottom plates (no sharp edges)
- Hand-rest located beside toggle-style hand switch
- Aluminum 4-post design not only saves weight, but also prevents cups from falling through the front.
- A unique funnel splash guard practically eliminates back-splash and the need for an outer splash guard. We were the first to develop this type of "funnel" splash guard for citrus smashers back in 2019. Again, this makes cleaning easier as there is no outer splash guard that has to be removed for cleaning.
- 8 foot air attachment line to your air compressor.
- All air lines and switch housing are located above the top plate so that cleaning underneath the top plate is easier. Most competitors locate their air lines and switch housing under the top plate exposing them to citrus splash.
- All screws, nuts, washers, adapters, top / bottom plates, splash guard, and side rods are comprised of either 304 stainless steel, 6063 Grade Aluminum or High Density Polyethylene (HDPE). Even the rubber feet are BPA free.
Why did we make our top and bottom plates from high density polyethylene? (HDPE) It‘s quite simple as it's an FDA approved food grade material. It’s rigid, but not so rigid as to cause damage to the air cylinder. In other words, it flexes slightly under extreme forces which serves to not damage the air cylinder. Also, HDPE does not have to be powder coated.
If a manufacturer of a citrus smasher tells you that their powder coating is "food grade", then you should ask them to supply you with the FDA approval for their powder coating process and / or if their powder coating contractor actually utilized powder coating materials that were FDA approved. It's not just us talking.... just read below:
"It should be noted that no FDA compliant powder coating comes with a blanket FDA approval. FDA approval only occurs after the completed assembly has been coated and then submitted to a third-party laboratory for testing to the FDA requirements of 510(k), ISO 10993, or ISO 13485."
FDA Compliant Coatings - Andrews Powder Coating, Inc.
The Ultimate Citrus Smasher is the best pneumatic citrus smasher money can buy and while it is a little higher in price, the quality is far better and it's made with food grade materials. You get what you pay for in the end. This citrus smasher is truly a piece of commercial equipment. And again, we don’t just manufacture them….we use them in our business every week.
Cost: $500.00 plus shipping. Price includes the Ultimate Citrus Smasher with 3 inch smasher head (puck). All units are custom-made upon order.
If you would like to inquire about the purchase of a Ultimate Citrus Smasher, please complete the below form and someone will get back to you within 24 hours.
* Ultimate Citrus Smasher is meant for use with lemons, limes, oranges or mandarins. Use with any other fruit is not advised.
High Density Polyethylene (HDPE) is a widely used basic engineering plastic material with a variety of applications. It meets FDA 21CFR Section 177.1520 and is known for good impact performance under 180°F. It is well suited for tanks, corrosion-resistant wall protection and machined parts in many food industry components.
We even utilize High Density Polyethylene (HDPE) in our smasher head where the competitors utilize aluminum which is only safe for food contact if it has been treated.
The FDA supplies a list of raw materials that can be used in the manufacture of FDA compliant coatings. If the manufacturer uses only these listed raw materials in the formulation of their powder coatings, the manufacturer can market them as FDA compliant coatings.
Will the competitors supply you a document from them or their powder coating contractor that ensures FDA approved powder coating was utilized?
Think about it.
A leading global suppliers of pneumatic cylinders, Festo, has a great article about cylinder cushioning.
Other citrus smasher manufacturers most likely use aluminum for their top and bottom plates. Those plates are very rigid and have very little, if any, flexibility.
High Density Polyethylene (HDPE) allows the least bit of flexibility and thus cushions the extension of the cylinder rod / smasher head so that it never comes to an abrupt stop.
One of our friends got a screenshot of another Facebook page for lemonade vendors. This member thinks this is acceptable? Seriously? This is what can happen to powder coating if you “take care of it“. (Those are the member’s words….) Is this the kind of craftsmanship you want? Our smashers require no powder coating and are constructed of food grade material.
“They let me try one to test a few weeks ago. I was skeptical at first, but no more. This thing is powerful, easy to clean and did the job. 5 stars!“ Robert H.
At 90 PSI, a 1.25" bore air cylinder produces 110.45 pound feet of force.
At 90 PSI, a 1.5" bore air cylinder produces 159.04 pound feet of force.
With the first two (2) photos in mind, and while using a 1.5" bore air cylinder, you can reduce the pressure of your air compressor to 70 PSI and still produce more force than the 1.25" bore air cylinder.
Photo of a 2 3/4 inch smasher head (puck) in a 32 ounce deli cup.
Most competitors utilize a 2 3/4 inch smasher head (puck) which does not cover but 80 percent of the bottom of a 32 ounce deli cup, thus leaving untouched citrus wedges. One would have to reposition the cup to smash the untouched citrus wedges.
Photo of a 3 inch smasher head (puck) in a 32 ounce deli cup.
The Ultimate Citrus Smasher utilizes a 3 inch smasher head (puck) which covers 95 percent of the bottom of a 32 ounce deli cup, thus touching all of the citrus wedges without having to reposition the cup and all while leaving enough space for juice to flow up around the smasher head (puck).
Top and Bottom Plates are construction from High Density Polyethylene (HDPE), a widely used basic engineering plastic material with a variety of applications. It meets FDA 21CFR Section 177.1520 and is known for good impact performance under 180°F. It is well suited for tanks, corrosion-resistant wall protection and machined parts in many food industry components.
Smasher Head (Puck) is constructed from High Density Polyethylene (HDPE), a widely used basic engineering plastic material with a variety of applications. It meets FDA 21CFR Section 177.1520 and is known for good impact performance under 180°F. It is well suited for tanks, corrosion-resistant wall protection and machined parts in many food industry components. In addition, HDPE is BPA free.
Other manufacturers utilize aluminum for their smasher heads (pucks). Aluminum is only made food safe when it has been properly anodized. If you're using a smasher from another manufacturer, please ask them to supply the documents showing that the smasher head (puck) was properly anodized by a certified provider.
Smasher Head (Puck) Support Plate is constructed from 304, otherwise know as 18 - 8, stainless steel. The HDPE Smasher Head (Puck) can also be removed, the Smasher Head Support Plate lowered, Smasher Head (Puck) Nut tightened and then utilized as a separate Smasher Head without the HDPE Smasher Head (Puck).
Smasher Side Support Rods are constructed of 6063 aluminum. These are non - contact with the citrus processing and only used to support the top and bottom plates. .
Smasher Funnel Splash Guard (Top of Cup) - The Winco Plastic Funnel is an essential tool for transferring liquids, sauces, or dry ingredients from one container to another and sold at numerous restaurant supply locations across the United States.
High density polyethylene (HDPE) food grade head threaded to screw-on to your existing smasher rod. Incorporates square-groove design. HDPE is an approved food grade material.
18 - 8, otherwise known as 304 grade, stainless steel washer. 18 - 8 (304) stainless steel is an approved food grade material.
304 Stainless steel jam nut for use with HDPE Smasher Head (Puck) and Stainless Steel Support Washer. 304 Stainless steel is an approved food grade material.
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